Will a place like Batteries Plus be able to test it and replace bad cells or should I just get a new one?
I used to be an employee of Batteries Plus. They can test the pack for you and tell you if it's bad, but they won't replace the individual cells. Two reasons: 1. They don't carry those cells 2. because it's not an effective solution to the problem. Replacing individual cells in a pack that has already been in regular use can cause a lot more problems than it solves. You should just replace the entire pack.
Does running a low battery cause any issues? I do not want to damage anything.
Nope. If the gun cycles correctly, the gun's fine, and if the pack is already screwed up, using it won't screw it up any more.
there are battery chargers out there that will cycle all the cells separately and will tell you if you have a bad cell as far as o know once a cell goes bad it is done for . and for replacing the cell if you are good at soldering go down to Franks hobby house on 32st and cactus you can buy all the parts to build your own
The cells are connected in series; it's physically impossible to cycle them separate from each other. Battery analyzers only test the pack as a whole and search for common problems that indicate that a cell has gone bad. To test each cell you will have to disassemble the pack. And soldering your cells together is a very sloppy method of building a pack. Cells should be connected by nickel tabbing spot-welded to the terminals. You should always avoid soldering directly to cells if possible.
Intellect's cells smaller than Sub C's are paticularly natorious for what is called voltage droop. Basically, the pack is incapable of supplying the necessary amperage and as a result the voltage drops significantly as the battery pack strains to supply the motor with it's full request of power.
Actually, what you're describing is a bad battery.
"Voltage droop" usually describes intentional loss of voltage by use of resistors. ALL batteries have their voltage drop when a load is applied to them, but a battery that's still good maintains its voltage above its nominal point. But you are correct in saying that Intellect cells suck hardcore. Batteries Plus stopped carrying them because they were overpriced and consistently came back bad.
Hope that all helps.
-BATMAN