It sounds like you need to do QUITE a bit more research on plastic forming before you try to work with kydex in this manner. Look into vacuum forming and thermal molding and go from there. It's not difficult to work with plastics once you get the hang of it. Instead for asking "what did Ganef do" in the open forums, why don't you PM and ask him directly? I know he's a busy guy, but I'm sure he'll do his best to help you out.