Author Topic: Melting Wires  (Read 573 times)

Offline BCP_airsoftclub

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Melting Wires
« on: December 07, 2009, 09:30:12 AM »
About 2 weeks ago, I backwired my own CA M15A4, which worked fine (fred around 100 rounds) except I had to add wires I picked up from Autozone to be able to have the battery in the back.  The other day, I picked it up and fired a few times and then set it down for about 2-3 minutes.  I came back and the connector from the 9.6v battery to the extended battery was smoking and the battery was extremely hot.  I then saw the wires melting so I immediatey pulled the melted wire through the stock and disconnected it from the internals to avoid further damage.  I have not yet put new wires in, but I'm afraid there is something wrong in the internals that caused the surge of electricity that caused the overheating.  There was a small cut in the wire but i thought it was taped before this all happened, so it could have touched the metal body.  Is this more likely a result of a piece of the wire touching metal or a problem involving the internals or the gun?  or could it also be the newly added wires that cant handle the 9.6v?
thanks in advance
« Last Edit: December 31, 1969, 05:00:00 PM by Guest »

Offline axisofoil

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Re: Melting Wires
« Reply #1 on: December 07, 2009, 01:15:41 PM »
Which wire was melting?
In the stock, internal, between trigger and motor, between motor and battery, positive side of battery, negative side of the battery, etc.

How is the gun wired? Does the trigger break the negative or positive wire?

Melting connectors/wires are almost always caused by a short that doesn't involve the trigger contacts of the gun. Usually, it's some part where your connections are touching, or the positive/negative are connected somewhere where there's a pinch point, for someone with not too much experience doing wiring.
I'm assuming that it was one of the wires you put in, namely the negative side (black), inside the stock that melted. If that's the case, look at where the wire started melting... and look at the opposite side... that's where the short took place... and basically just dumped your battery into a small loop of wire. That's bad. Try shrink wrap next time... or wiring that isn't broken ANYWHERE.

Unless you had your trigger pulled, it's not a problem with the wires themselves not being able to handle the 9.6v. If the wire itself can't handle the voltage, it will blow out like a fuse... but with more fire, immediately when the trigger is pulled.
« Last Edit: December 31, 1969, 05:00:00 PM by Guest »

Offline yammie r6s

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Re: Melting Wires
« Reply #2 on: December 08, 2009, 04:54:26 PM »
any time you have an issue with melting wires. re wire the gun with new wire

you already know you have an issue and are replacing a connector - use deans plugs

sounds like the issue is in your stock though - heated wires without pulling trigger to complete circuit

melted connectors = possible damage somewhere else in the gun. better safe than sorry although i'll bet the wires to the battery got caught in the collapsable stock and buffer tube?

good luck
« Last Edit: December 31, 1969, 05:00:00 PM by Guest »